Kalmar fault codes transmission alternative TE32000

Service technicians have no problem recognising breakdowns and carrying out machine diagnostics, Kalmar fault codes transmission alternative TE32000, plus they are familiar with equipment from a variety of manufacturers.

Code	Description	Limitation	Action	Connection and component	Diagnostic menu
00/50	Memory error in control unit transmission.	Transmission locked in neutral (Shutdown).	–	–	–
00/51	Memory error in control unit transmission.	Transmission locked in neutral (Shutdown).	–	–	–
00/52	Memory error in control unit transmission.	Transmission locked in neutral (Shutdown).	–	–	–
00/53	Memory error in control unit transmission.	Transmission locked in neutral (Shutdown).	–	–	–
			Check
			cable
			harness
			be- tween
	Sensor oil		the control
	pressure (B253)		unit and the
	indicates low oil	Transmission	component.
20/60	pressure when there should be pressure.	locked in neutral (Shutdown).	Check the solenoid valve.	D793/A:2 – B253	TRANSM , menu 10
20/61	Sensor oil pressure (B253)	Transmission locked in	Check cable	D793/A:2	TRANSM

	indicates low oil pressure when there should be pressure.	neutral (Shutdown).	harness be- tween the control unit and the component. Check the solenoid valve.	– B253	, menu 10
			Check
			cable
			harness
			be- tween
			the control
	Solenoid valves		unit and the
	VFS short-	Transmission	component
	circuiting to volt-	locked in	with	D793/D1 –
	age, ground, or	neutral	diagnostic	Y6069, D793/F2	TRANSM
21/02	open circuit.	(Shutdown).	menu.	– Y6075	, menu 7
			Check the solenoid valve.

Code	Description	Limitation	Action	Connection and component	Diagnostic menu
		Control unit	Check cabling to control unit. Check alternator, battery and cabling between battery
		saves stored
		information to
		flash memo-
		ry and			CAN/ POW-
	Low battery	restarts to			ER,
30/04	voltage.	clear memory.		–	menu 15

			and alternator.
		Control unit	Check voltage feed. If auxiliary start equipment is connected, dis- connect it.
		receives
		reduced
		proportional
		control
		precision
		depending on			CAN/ POW-
	High battery	reduced PWM			ER,
30/05	voltage.	work cycle.		–	menu 15
		Control unit
		receives	Check voltage
	Reference	reduced	feed. Check		CAN/ POW-
	voltage sensor 8	sensor	the control		ER,
31/00	V, too low.	signals.	unit.	–	menu 15
		Control unit
		receives	Check voltage
	Reference	reduced	feed. Check		CAN/ POW-
	voltage sensor 8	sensor	the control		ER,
31/01	V, too high.	signals.	unit.	–	menu 15
			Check cabling
			to gear se-
		Control unit	lector with
	Incorrect	locks trans-	regards to for-
	direction from	mission in	ward and		TRANSM
40/06	gear selector.	neutral.	reverse signal.	–	, menu 2
		Control unit	Check cabling
		doesn’t allow	to gear se-
	Incorrect gear	change of	lector with
	selection from	range,	regards to		TRANSM
41/06	gear selector.	however,	signal range.	–	, menu 2

		operation of machine is possible.
			Check
			transmission
			with purpose
			to understand
			if and, if that is
			the case,
			which clutch is
		Control unit	slipping.
42/04	Actual gear ratio too low.	indicates that one or several clutches are slipping.	Check the set gear ratio for the control unit.	–	TRANSM , menu 6
			Check
			transmission
			with purpose
			to understand
			if and, if that is
			the case,
			which clutch is
		Control unit	slipping.
42/05	Actual gear ratio too high.	indicates that one or several clutches are slipping.	Check the set gear ratio for the control unit.	–	TRANSM , menu 6
	Signal from		Check cable
	Sensor engine		harness be-
	rpm and oil		tween the
	temperature	Control unit	control unit
	transmission	indicates the	and the	D793/H3 –	TRANSM
43/03	(B758/766)	error.	component.	B758/766	, menu 10

outside valid interval.

Check the sensor.

Code	Description	Limitation	Action	Connection and component	Diagnostic menu
			Check
			transmission oil
		Control unit	cooler, clean as
	Torque	indicates the	needed.
43/07	converter’s temperature exceeds 100 ° C.	error to make operator aware of the warning’s lev- el.	Check the thermostat in the transmission oil cooler.	D793/H3 – B758/766	TRANSM , menu 10
		The control unit
		protects the
		transmission
		and does not
		allow the
		temperature in
		the torque
		converter to
		exceed the limit
		value.	Check
43/08	Torque converter’s temperature exceeds 125 ° C.	The control unit locks the transmission in neutral position, the engine is restricted to 50% of max. rpm.	transmission oil cooler, clean as needed. Check the thermostat in the transmission oil cooler.	D793/H3 – B758/766	TRANSM , menu 10
44/10	Incorrect signal for throttle pedal	–	Use diagnostic menu to find	–	CAN/ POW- ER,

	position from Control unit engine (D794)		incorrect segment.		menu 3
45/05	Max. torque for inching has been exceeded.	–	–	–	–
			Check cable
			harness be-
	Sensor oil		tween the
	pressure		control unit and
	(B253), short-		the component.
50/00	circuited to ground.	Transmission in Limp- Home.	Check the sensor.	D793/A:2 – B253	TRANSM , menu 10
			Check cable
			harness be-
	Sensor oil		tween the
	pressure		control unit and
	(B253), not		the component.
50/01	connected or open circuit.	Transmission in Limp- Home.	Check the sensor.	D793/A:2 – B253	TRANSM , menu 10
		The control unit
		limits the
		transmission’s
		temperature
	Sensor engine	measurement to	Check cable
	rpm and oil	the lowest value	harness be-
	temperature	in its settings,	tween the
	transmission	which results in	control unit and
	(B758/766)	poor	the component.
51/00	short- circuited to ground.	temperature compensation.	Check the sensor.	D793/H3 – B758/766	TRANSM , menu 10

Code				Connection and component	Diagnostic menu
	Description	Limitation	Action
		The control
		unit limits the
		transmission’s
		tempera- ture
		measurement
	Sensor engine	to the highest	Check cable
	rpm and oil	value in its	harness be-
	temperature	set- tings,	tween the
	transmission	which results	control unit and
	(B758/766) not	in poor	the component.
51/01	connected or open circuit.	temperature compensation.	Check the sensor.	D793/H3 – B758/766	TRANSM , menu 10
		The control
		unit limits the
		transmission’s
		tempera- ture
		measurement
		to the highest	Check cable
		value in its	harness be-
	Sensor oil	set- tings,	tween the
	temperature	which results	control unit and
	(S221) short-	in poor	the component.
52/00	circuited to ground.	temperature compensation.	Check the sensor.	D793/J3 – S221	TRANSM , menu 10
52/01		The control	Check cable	D793/J3 – S221
		unit limits the	harness be-
		transmission’s	tween the
	Sensor oil	temperature	control unit and
	temperature	measurement	the component.
	(S221) open circuit.	to the highest value in its	Check the sensor.		TRANSM , menu 10

		set- tings, which results in poor temperature compensation.
54/00	Reference voltage sensor 5 V short- circuiting to frame ground.	–	Check cable harness be- tween the control unit and the component. Check the sensor.	–	CAN/ POW- ER, menu 15
54/01	Reference voltage sensor 5 V open circuit.	–	Check cable harness be- tween the control unit and the component. Check the sensor.	–	CAN/ POW- ER, menu 15
		When only
		one rpm
		signal that is
		not the engine
		rpm signal is
		incorrect, the
		control unit
		calculates the
		missing rpm.	Check cable
60/00	Sensor rpm drum (B752) short-circuited to ground.	If several rpm signals or if the engine rpm signal are	between control unit and component. Check component.	D793/C3 – B752	TRANSM , menu 6

defective, the control unit activates Limp- home.

Code	Description	Limitation	Action	Connection and component	Diagnostic menu
		When only
		one rpm
		signal that is
		not the engine
		rpm signal is
		incorrect, the
		con- trol unit
		calculates the
		missing rpm.
60/01	Sensor rpm drum (B752) not connected.	If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp- home.	Check cable between control unit and component. Check component.	D793/C3 – B752	TRANSM , menu 6
		When only	Check cable
	Sensor rpm	one rpm	between
	output shaft	signal that is	control unit and	D793/D3 –	TRANSM
61/00	(B758) short-	not the engine	component.	B758	, menu 6

	circuited to ground.	rpm signal is incorrect, the	Check component.
		control unit
		calculates the
		missing rpm.
		If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp- home.
61/01		When only
		one rpm
		signal that is
		not the engine
		rpm signal is
		incorrect, the
		control unit
		calculates the
		missing rpm.
	Sensor rpm output shaft (B758) not connected.	If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp- home.	Check cable between control unit and component. Check component.	D793/D3 – B758	TRANSM , menu 6

62/00

Sensor engine rpm (B758/766), short- circuited to ground.

When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm. If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp- home.

Check cable between control unit and component. Check component.

D793/F3 – B758/766

TRANSM , menu 6

Code	Description	Limitation	Action	Connection and component	Diagnostic menu
		When only
		one rpm
		signal that is
		not the engine
		rpm signal is
		incorrect, the	Check cable
	Sensor engine	control unit	between
	rpm (B758/766),	calculates the	control unit and
	not connect- ed	missing rpm.	component.
62/01	or has open circuit.	If several rpm signals or	Check component.	D793/F3 – B758/766	TRANSM , menu 6

		if the engine rpm signal are defective, the control unit activates Limp- home.
		When only
		one rpm
		signal that is
		not the engine
		rpm signal is
		incorrect, the
		control unit
		calculates the
		missing rpm.
63/00	Sensor rpm turbine (B751) short-circuited to ground.	If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp- home.	Check cable between control unit and component. Check component.	D793/R2 – B751	TRANSM , menu 6
63/01		When only
		one rpm	Check cable
		signal that is	between
		not the engine	control unit and
	Sensor rpm	rpm signal is	component.
	turbine (B751) not connected.	incorrect, the control unit	Check component.	D793/R2 – B751	TRANSM , menu 6

		calculates the missing rpm. If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp- home.
70/00	Solenoid valve VFS front (Y630), short- circuited to each other, signal cable short- circuited to volt- age, or plus- cable short- circuited to frame ground.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/B1 – Y630, C1 – Y630	TRANSM , menu 8
70/01	Solenoid valve VFS for- ward (Y630) open circuit or short- circuited volt- age.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/B1 – Y630, C1 – Y630	TRANSM , menu 8

Code

Description

Limitation

Action

Connection and component

Diagnostic menu

70/02	Solenoid valve VFS for- ward (Y630), control cur- rent higher than 1400 mA.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/B1 – Y630, C1 – Y630	TRANSM , menu 9
70/03	Solenoid valve VFS for- ward (Y630), control cur- rent outside approved interval. Incorrect impedance.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/B1 – Y630, C1 – Y630	TRANSM , menu 9
71/00	Solenoid valve VFS 2/4 (Y6069), short- circuited to each other, signal cable short- circuited to voltage, or plus- cable short- circuited to frame ground.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/D1 – Y6069, E1 – Y6069	TRANSM , menu 8

71/01	Solenoid valve VFS 2/4 (Y6069) open circuit or short- circuited voltage.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/D1 – Y6069, E1 – Y6069	TRANSM , menu 8
71/02	Solenoid valve VFS 2/4 (Y6069), control current higher than 1400 mA.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/D1 – Y6069, E1 – Y6069	TRANSM , menu 9
71/03	Solenoid valve VFS 2/4 (Y6069), control current outside approved interval (incorrect impedance).	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/D1 – Y6069, E1 – Y6069	TRANSM , menu 9

72/00

Solenoid valve VFS re- verse (Y631), cables short-circuited to each other, signal cable short- circuited to voltage, or plus-cable short- circuited to frame ground.

Transmission in Limp- Home.

Check cable harness be- tween the control unit and the component. Check the solenoid valve.

D793/F1 – Y631, G1 – Y631

TRANSM , menu 8

Code	Description	Limitation	Action	Connection and component	Diagnostic menu
			Check
			cable
			harness
			be- tween
	Solenoid valve		the control
	VFS re- verse		unit and the
	(Y631) open		component.
	circuit or short-	Transmission	Check	D793/F1 –
	circuited volt-	in Limp-	the solenoid	Y631, G1	TRANSM
72/01	age.	Home.	valve.	– Y631	, menu 8
			Check
			cable
			harness
	Solenoid valve		be- tween
	VFS re- verse		the control
	(Y631), control	Transmission	unit and the	D793/F1 –
	current higher	in Limp-	component.	Y631, G1	TRANSM
72/02	than 1400 mA.	Home.	Check the	– Y631	, menu 9

			solenoid valve.
			Check
			cable
	Solenoid valve		harness
	VFS re- verse		be- tween
	(Y631), control		the control
	current outside		unit and the
	approved		component.
	interval	Transmission	Check	D793/F1 –
	(incorrect	in Limp-	the solenoid	Y631, G1	TRANSM
72/03	impedance).	Home.	valve.	– Y631	, menu 9
	Solenoid valve
	VFS 1/3		Check
	(Y6067), cables		cable
	short- circuited		harness
	to each other,		be- tween
	signal cable		the control
	short- circuited		unit and the
	to voltage, or		component.
	plus-cable	Transmission	Check	D793/H1 –
	short- circuited	in Limp-	the solenoid	Y6067, J1	TRANSM
73/00	to frame ground.	Home.	valve.	– Y6067	, menu 8
			Check
			cable
	Solenoid valve		harness
	VFS 1/3		be- tween
	(Y6067) open		the control
	circuit or short-	Transmission	unit and the	D793/H1 –
	circuited	in Limp-	component.	Y6067, J1	TRANSM
73/01	voltage.	Home.	Check the	– Y6067	, menu 8

			solenoid valve.
			Check
			cable
			harness
			be- tween
			the control
	Solenoid valve		unit and the
	VFS 1/3		component.
	(Y6067), control	Transmission	Check	D793/H1 –
	current higher	in Limp-	the solenoid	Y6067, J1	TRANSM
73/02	than 1400 mA.	Home.	valve.	– Y6067	, menu 9
			Check
			cable
	Solenoid valve		harness
	VFS 1/3		be- tween
	(Y6067), control		the control
	current outside		unit and the
	approved		component.
	interval	Transmission	Check	D793/H1 –
	(incorrect	in Limp-	the solenoid	Y6067, J1	TRANSM
73/03	impedance).	Home.	valve.	– Y6067	, menu 9
77/02	All gear packs disengaged.	Transmission locked in neutral (Shutdown).	–	–	–

Code

Description

Limitation

Action

Connection and component

Diagnostic menu

80/00	Solenoid valve RSP Drive (Y6066), cable short-circuited to frame ground.	Transmission locked in neutral (Shutdown).	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/K1 – Y6066	TRANSM , menu 7
80/01	Solenoid valve RSP Drive (Y6066), cable is not connected or short- circuited to voltage.	Transmission locked in neutral (Shutdown).	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/K1 – Y6066	TRANSM , menu 7
81/00	Solenoid valve VFS 2/4 (Y6074), cable short- circuited to frame ground.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/E2 – Y6074	TRANSM , menu 7

81/01	Solenoid valve VSF 2/4 (Y6074), cable is not connected or short- circuited to voltage.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/E2 – Y6074	TRANSM , menu 7
82/00	Solenoid valve VFS 1/3 (Y6075), cable short- circuited to frame ground.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/F2 – Y6075	TRANSM , menu 7
82/01	Solenoid valve VSF 1/3 (Y6075), cable is not connected or short- circuited to voltage.	Transmission in Limp- Home.	Check cable harness be- tween the control unit and the component. Check the solenoid valve.	D793/F2 – Y6075	TRANSM , menu 7
83/00	Solenoid valve RSP Drive	Transmission locked in	Check cabling to	D793/K2 – Y6066	TRANSM , menu 7

	(Y6066), cable short-circuited to frame ground.	neutral (Shutdown).	solenoid valve drive Check solenoid valve drive.
	Solenoid valve		Check
	RSP Drive		cabling to
	(Y6066), cable		solenoid
	is not connected	Transmission	valve drive
83/01	or short- circuited to voltage.	locked in neutral (Shutdown).	Check solenoid valve drive.	D793/K2 – Y6066	TRANSM , menu 7

Code	Description	Limitation	Action	Connection and component	Diagnostic menu
90/xx – 99/ xx	System error.	Transmission locked in neutral (Shutdown).	–	D793/ A:20	–
95/71	Control unit cannot interpret input data.	–	–
99/90	Incorrect software in control unit transmission.	–	–

The diagnosis tool Kalmar fault codes transmission alternative TE32000 for trucks provides different possibilities such as information on the use and location of the connectors, detection and description of errors, activation of the fan, compression test and other components, system data information and more.